Enterprise Outdoor Charging Product Showcase (Part I)
Explore our core OEM/ODM outdoor-rated hardware families deployed across international metropolitan hubs, highway transit corridors, and commercial logistics yards.
High-Reliability EV Charging Infrastructure: Architecture & Manufacturing
The global transition to zero-emission transportation mandates an architectural paradigm shift in EVSE (Electric Vehicle Supply Equipment). As battery operating voltages scale from 400V toward 800V/1000V silicon carbide (SiC) topologies, outdoor charging stations must transition from simple power dispensers to mission-critical, intelligent energy conversion nodes designed for 99.5%+ uptime under rigorous climate conditions.
Ruggedized Outdoor Ingress Protection
Station enclosures are precision-fabricated with high-grade galvanized steel and C4-H/C5-M anti-corrosion powder coatings, offering IP54 to IP65 hermetic sealing against driving rain, blowing sand, and saline coastal fog. IK10 mechanical impact ratings ensure uncompromised protection against vandalism and commercial impacts.
- IP54/IP55 (DC cabinets) & IP65 (AC Wallbox)
- IK10 anti-tamper vandal-proof front fascias
- Automated dual-channel thermal air ducts
Wide Voltage SiC Conversion Efficiency
Operating across an ultra-wide output range of 150VDC to 1000VDC, our modular power conversion arrays maintain greater than 96% peak efficiency. Utilizing third-generation Silicon Carbide (SiC) MOSFETs minimizes thermal dissipation while guaranteeing seamless backwards-and-forwards compatibility from PHEVs to modern 800V hypercars.
- Constant power envelope from 300V to 1000V
- Ultra-low acoustic noise emission <65dB
- Hot-swappable 20kW/30kW/40kW module topology
Native OCPP & Smart Grid Interoperability
Every charging station incorporates native support for OCPP 1.6-JSON and OCPP 2.0.1, ensuring plug-and-play interoperability with global Charge Point Management Systems (CPMS). Advanced Smart Charging profiles (Profile 1, 2, 3) support dynamic load balancing (DLB), phase rotation, and automated peak shaving.
- Certified ISO 15118-2/20 Plug & Charge (PnC)
- Cellular 4G/5G, Gigabit Ethernet & Dual Wi-Fi
- Open automated clearinghouse billing integration
Technical Roadmap: Next-Gen High-Power Charging
As battery chemistry shifts toward solid-state and high-rate 5C LFP cells, the EV charging industry requires massive continuous throughput. HizonSun's dedicated R&D roadmap guarantees your deployed network infrastructure remains modern, profitable, and future-proof.
Megawatt Charging System (MCS) & Heavy Fleet
Developing ultra-high-rate liquid-cooled architectures exceeding 1.2MW (1250V / 1000A) tailored specifically for heavy-duty electric trucks (Class 8), commercial maritime ferries, and port terminal tractors. Eliminating the thermal bottleneck via dialectric fluid cooling loops.
- Active liquid-cooled CCS2 / MCS charging cables
- Dynamic closed-loop thermal throttling
- Sub-20 minute dwell time for 600kWh battery packs
Bidirectional V2G & Microgrid Synchronization
Moving beyond unidirectional power delivery into bidirectional Vehicle-to-Grid (V2G) and Vehicle-to-Building (V2B) topologies compliant with IEEE 1547 and UL 1741-SA. Transforming parked EV fleets into distributed virtual power plants (VPP) that stabilize municipal grids during brownouts.
- High-frequency grid-forming inverter control
- Sub-cycle reactive power compensation (VAR)
- Integrated microgrid black-start capabilities
Edge AI Predictive Maintenance & Telemetry
On-board industrial ARM microprocessors analyze real-time CAN bus telemetry, thermal gradients, high-frequency ripple current, and contactor wear cycles. Advanced predictive algorithms detect dielectric degradation and cable wear before an on-site field fault occurs.
- Mean Time to Detect (MTTD) reduced by 85%
- Over-The-Air (OTA) automated firmware rollback
- Automated remote contactor arc-suppression diagnostics
Turnkey Solutions Tailored by Operational Environment
A single hardware specification cannot solve every commercial use case. We deliver modular architectures tailored to dwell time profiles, grid constraints, and business revenue models.
Highway Supercharging Corridors
Engineered for high-turnover motorway service stations where drivers demand rapid 10-to-80% SOC recovery within 15 to 25 minutes. Split-type 360kW–720kW systems with dynamic power distribution direct maximum current to the vehicles that accept it.
- Ultra-low bay vacancy loss
- Dynamic power switching matrices
- Dual-gun CCS2 / NACS concurrent charging
Commercial Bus & Logistics Fleets
Fleet yards operate under strict departure schedules. Our split-type master-satellite systems combine centralized rectification with remote dispensers, minimizing terminal footprint in cramped depots while offering managed overnight scheduling.
- Centralized power cabinet footprint
- Scheduled off-peak charging profiles
- Depot telematics & API dispatching
Retail Hubs & DOOH Monetization
Maximize asset return on investment (ROI) at commercial shopping plazas, hotels, and municipal lots. High-brightness 32-inch IP65 outdoor advertising displays generate recurring DOOH advertising revenue alongside charging session fees.
- Integrated payment POS (Nayax/Payter)
- Automated CMS cloud media playback
- Dwell-time aligned 60kW–120kW fast top-up
Weak Grid & Solar-Storage Microgrids
For remote highway exits, island territories, or grid-constrained urban substations where local utility capacity cannot support multi-hundred-kilowatt surges. Integrates 100kWh–200kWh LFP storage directly behind the meter.
- Peak shaving cuts utility demand charges
- Direct DC coupling for solar PV input
- Zero grid-transformer upgrade delays
Chinese Factory 4.0: Supply Chain Resilience & Efficiency
Headquartered in Kunshan, Jiangsu Province—the nexus of the Yangtze River Delta's world-leading precision automotive manufacturing cluster—HizonSun leverages end-to-end vertical integration to maximize quality, reduce lead times, and optimize Capital Expenditure (CAPEX).
Full In-House Vertical Integration
Unlike simple system assemblers who re-box outsourced white-label components, HizonSun controls the core technological building blocks: embedded DSP firmware, control PCB assembly (SMT lines), sheet metal stamping, and automated wiring harnessing.
- Accelerated custom OEM engineering NRE
- Granular multi-layer bill-of-materials (BOM) control
- No intermediary markup across hardware stacks
100% Full-Load Automated Burn-In Testing
Every single DC charging pile leaves the Kunshan production facility only after enduring continuous 100% full-load thermal burn-in stress tests in automated environmental chambers. Every phase parameter and transient behavior is cataloged in our cloud MES.
- Individual component batch traceability (MES)
- Comprehensive Hi-Pot dielectric insulation checks
- Automated CAN communication stress simulation
Geographic Proximity & Port Access
Located immediately adjacent to the Port of Shanghai and Port of Ningbo, our facility streamlines containerized intermodal sea freight. Consolidated shipping options yield massive freight cost reductions for global distributor partners.
- Turnaround from order to vessel boarding <21 days
- Pre-cleared export documentation (FOB, CIF, DDP)
- Heavy-gauge seaworthy moisture-sealed crating
Outdoor Station Architectural Comparison & Selection
Review engineering tolerances, grid requirements, and field deployment parameters across our flagship outdoor charging product series.
| Series Classification | Nominal Power | Input Voltage | Output Voltage | IP / IK Enclosure | Primary Deployment |
|---|---|---|---|---|---|
| EV-ONE AC Series | 7kW – 22kW | 1P 230V / 3P 400V | 230V / 400V AC | IP65 / IK10 | Hotels, Residential, Workplace Long-Dwell |
| Compact DC Series | 20kW – 40kW | 3P 400V ±15% | 150V – 1000V DC | IP54 / IK10 | Auto Dealerships, Commercial Fleet Garages |
| All-in-One Fast Series | 60kW – 240kW | 3P 400V ±15% | 150V – 1000V DC | IP54 / IK10 | Highway Service Areas, Mixed-Use Retail |
| Split-Type Mega Series | 360kW – 720kW | 3P 400V / Medium Volt | 200V – 1000V DC | IP54 (Cab) / IP55 (Disp) | Transit Bus Hubs, Class 8 Heavy Truck Hubs |
| Storage ESS Hybrid | 60kW DC + 200kWh | 3P 400V or Off-Grid Solar | 200V – 1000V DC | IP55 Modular | Remote Gas Stations, Substation-Limited Sites |
Worldwide Certifications & Localized Support
Deploying charging assets globally demands absolute compliance with regional grid codes, safety directives, metrology certifications, and accessibility regulations. HizonSun equipment is designed and tested to pass international safety mandates.
European Union & UK (CE, CB, MID, Eichrecht)
Station builds fully align with the EU Alternative Fuels Infrastructure Regulation (AFIR), featuring integrated calibrated MID-compliant meters or German Eichrecht-certified signature metrology. Certified under EN 61851-1, EN 61851-23, and EN 61851-24.
- CE & CB multi-nation certified
- Ad-hoc bank card terminals without mandatory apps
- AFIR-compliant user transparency displays
North America (UL 2202, UL 2594, NEC 625)
Constructed in strict accordance with UL standards for safety of EV charging system equipment. Compatible with American grid electrical standards (480V 3-phase AC) and native NACS (SAE J3400) and CCS1 connector assemblies.
- ETL / UL mark readiness
- ADA compliance for screen height and cable management
- Integrated Residual Current Protection (Type B RCD)
Global Field Service & Spare Parts Network
Backed by 36 international sales and technical service dispatch hubs across Europe, Latin America, North America, and Southeast Asia. We maintain hot-standby spare parts stockpiles for prompt module replacements within 48 hours.
- Localized engineering training programs
- Comprehensive remote cloud diagnostics SLA
- Guaranteed 10-year component availability roadmap
Global Enterprise Sourcing: Total Cost of Ownership (TCO)
Experienced CPO procurement teams recognize that initial equipment purchase price (CAPEX) represents less than 35% of an outdoor EVSE's ten-year lifecycle cost. The true metric of project profitability lies in operational expenditure (OPEX) minimization.
MTTR < 15 Minutes: Hot-Swappable Topologies
Traditional monolithic chargers require hours of certified high-voltage electrician labor during field failures. HizonSun uses modular power conversion cassettes with blind-mate connectors. Any uncertified technician can swap a failed 30kW module in under 15 minutes.
- Zero system-wide downtime during single-module faults
- N+1 power redundancy maintains session continuity
- Significant reduction in field service dispatch truck-rolls
Advanced Thermal Aerodynamics & Lifespan
Outdoor stations operate in extreme summer heat and sub-zero winter freeze (-30°C to +55°C). Our isolated dual-chamber cooling isolating electronic PCB assemblies from external unfiltered ambient air prevents electrolytic capacitor dry-out and corrosion.
- Design operational lifetime exceeding 10 years
- Variable-speed EC fans throttle according to acoustic thresholds
- Replaceable stainless-steel dust filtration media
Turnkey ODM Customization & White-Labeling
Accelerate brand equity without underwriting high engineering overhead. From custom corporate PMS RAL powder coating, silkscreen vinyl wraps, customized charging cable retractors, to proprietary branded Android/Linux UI interfaces.
- Bespoke industrial design and enclosure modeling
- Firmware customized with proprietary backend endpoints
- Dedicated project management from CAD to batch packaging
Frequently Asked Questions (Technical FAQ)
In-depth responses compiled by our chief systems engineers to assist technical buyers, fleet directors, and infrastructure procurement boards.
1. Which international charging standards and connector protocols are supported across your product line?
2. How does your factory handle OCPP compatibility, and can we connect our proprietary CPMS backend?
3. What is the difference between an Integrated DC fast charger and a Split-Type charging system?
4. In what operational scenarios should we deploy an Energy Storage Integrated (BESS) charging pile?
5. What OEM and ODM customization parameters does your factory accommodate?
6. What are the standard lead times, warranties, and international logistics arrangements?
Enterprise Outdoor Charging Product Showcase (Part II)
Complete your deployment specifications with our specialized European-Standard, dual-gun octagonal, and high-capacity modular integrated charging stations.
