60kW–400kW
Dual Gun
IP55/C5
Industrial Core Configurations
High-Efficiency DC Fast Chargers for Central Valley & Highway Corridors
Engineered for immediate integration with Costa Rica’s 480V/208V electrical distribution systems, featuring multi-standard connectors (CCS2, CCS1, GB/T) and smart load scheduling.
60kW–360kW
CE Certified
CCS2 Combo
ODM CE Certified 60–360kW DC Fast Charger for Costa Rica Public Infrastructure
20kW/30kW/40kW
Wallbox / Pedestal
Low-Noise
Compact 20kW–40kW Commercial DC Wallbox for Hospitality & Fleet Depots
40kW–180kW
IEC/UL/GB
Dual Gun Dynamic
40kW–180kW Integrated Floor-Mounted Dual-Gun Charger for Retail Hubs
Strategic Market Analysis
Costa Rica’s E-Mobility Ecosystem: Grid Realities & The Decarbonization Mandate
With nearly 99% of electricity generated from renewable sources (hydro, geothermal, and wind), Costa Rica represents Latin America’s most progressive e-mobility market, governed by Law 9518 and ARESEP grid connectivity codes.
The Legislative Thrust: Law 9518 & MINAE Targets
Costa Rica's Law 9518 (Incentives and Promotion for Electric Transportation) provides extensive fiscal exemptions for zero-emission vehicles and mandates that concessionaires, fuel service stations, and municipal parking facilities install DC fast-charging infrastructure. Under the leadership of MINAE (Ministry of Environment and Energy), the country aims to electrify 100% of its light-duty vehicle fleet and transform urban transport in the Greater Metropolitan Area (GAM).
This legislative pressure demands reliable, non-stop hardware capable of high power conversion rates. As local distribution utilities such as ICE (Instituto Costarricense de Electricidad), CNFL (Compañía Nacional de Fuerza y Luz), and regional cooperatives (Coopeguanacaste, Coopelesca, Coopesantos) expand the national charging spine, turnkey manufacturing must guarantee low harmonic distortion (THDi < 5%) to protect sensitive radial distribution feeders.
Climate Extremes: Marine Aerosol & Tropical Weathering
Deploying outdoor power electronics across Costa Rica involves confronting microclimates that range from extreme relative humidity (85% to 98% in the Caribbean and Osa Peninsula) to airborne coastal salinity in Guanacaste, volcanic sulfur particulates around the Central Volcanic Cordillera, and intense solar irradiation.
Conventional indoor-grade electronics degrade rapidly in these conditions. Our integrated DC fast chargers feature an isolated internal air chamber (patented independent air duct architecture), conformal coating (Parylene/MIL-I-46058C compliant) on all PCBA logic boards, and C5-M marine-grade powder-coated galvanized steel enclosures. This guarantees resilient performance in remote eco-lodges, public highways, and logistics terminals without component degradation.
99.2%
National Renewable Grid Energy
150V–1000V
Ultra-Wide Output Voltage Range
≥ 96.5%
SiC Power Conversion Efficiency
C5-M / IP55
Corrosion & Ingress Protection
System Engineering
Integrated All-In-One Topology vs. Split Dispensers
Strategic comparison of charging architectures for charge point operators (CPOs), transit authorities, and commercial site hosts across Central America.
Integrated Architecture
Housing the AC/DC rectification modules, liquid/forced-air cooling systems, billing touchscreens, and cable management in a single robust footprint. Perfect for highway rest stops (Ruta 1, Ruta 27), supermarket parking lots, and urban hubs where civil engineering budgets and installation footprint are restricted.
Matrix Dynamic Power Allocation
Our chargers feature autonomous dynamic power routing down to 20kW/30kW/40kW modular increments. When two vehicles plug into a 240kW charger, our firmware instantly analyzes each vehicle's BMS charging curve, allocating 180kW to a depleted 800V sedan while directing 60kW to an urban delivery van, eliminating stranded capacity.
Silicon Carbide (SiC) Technology
Utilizing next-generation Silicon Carbide MOSFET rectifiers. Compared to legacy silicon IGBTs, SiC yields 30% lower switching losses, increases high-temperature operating thresholds to 55°C without derating, and ensures a power conversion efficiency exceeding 96.5%, dramatically reducing operational cooling costs in tropical environments.
| Performance Parameter | HizonSun Integrated DC Piles | Standard Market Assembled Units | Impact on Costa Rica Deployment |
|---|---|---|---|
| Conversion Efficiency | ≥ 96.5% (SiC MOSFET Modules) | 92.0% – 94.0% (Legacy Silicon) | Reduces monthly ICE commercial electricity tariffs |
| DC Output Voltage | 150V DC – 1000V DC (Full Span) | 200V DC – 500V DC / 750V max | Charges both legacy 400V EVs and new 800V platforms (Taycan, Ioniq, BYD) |
| Environmental Ingress | IP55 Cabinet / IP65 Module Chamber | IP44 or basic IP54 | Prevents failure during tropical monsoon downpours and condensation cycles |
| Corrosion Resistance | C5-M Marine Heavy-Duty Coating | Standard Industrial C3 Powder | Essential for Pacific and Caribbean coastlines (Puntarenas, Guanacaste, Limón) |
| Grid Interface & THDi | Active PFC, THDi ≤ 4.5%, PF ≥ 0.99 | THDi 8% – 12%, PF ~0.94 | Eliminates utility penalty surcharges under ARESEP interconnect codes |
| Multi-Protocol Interoperability | Dual-Plug Combo (CCS2 + CCS1 / GB/T) | Single Standard Fixed Configuration | Accommodates North American, European, and Asian imported EV fleets |
Deployment Topologies
Target Application Scenarios Across Costa Rica’s Topography
From San José’s congested urban expressways to coastal eco-tourism corridors and mountain transit links, our integrated DC chargers solve distinct operating challenges.
SCENARIO 01
Inter-Urban Highway Corridors
Along Ruta 1 (Pan-American Highway) and Ruta 27 connecting San José to the Pacific Coast, high vehicle throughput demands fast 15-to-25 minute charging turnarounds. Our 180kW–360kW dual-gun integrated chargers provide rapid range replenishment, eliminating range anxiety over the steep grades of the Aguacate mountain passes.
SCENARIO 02
Eco-Resorts & Hospitality Corridors
Luxury resorts and eco-lodges in Guanacaste, Arenal, and Papagayo cater to tourists driving electric rental SUVs. Our 40kW–60kW compact DC charging piles provide rapid top-ups while visitors dine, operating with ultra-low acoustic emissions (<60dB) to preserve serene natural surroundings.
SCENARIO 03
Commercial Retail & Ad Monetization
Shopping malls (Multiplaza Escazú, Curridabat, City Mall Alajuela) leverage our 60kW–240kW DC chargers equipped with high-brightness 32-inch outdoor digital advertising displays. Charge Point Operators generate twin revenue streams: kilowatt-hour sales and commercial dynamic digital advertising.
SCENARIO 04
Corporate Shuttles & Logistics Hubs
Multinational campuses within Free Trade Zones (El Coyol, Coyol Free Zone, América Free Zone) and last-mile delivery fleets (electric vans) utilize our automated, schedule-driven 120kW–240kW chargers to execute overnight scheduled batch charging during off-peak industrial electricity tariff bands.
Grid Compliance & Standards
Full Certification Alignment with ARESEP & MINAE Requirements
Costa Rica enforce rigorous requirements regarding grid safety, electrical protections, and metering transparency. All HizonSun integrated DC charging systems strictly adhere to international codes ratified by the Colegio Federado de Ingenieros y de Arquitectos (CFIA) and national energy regulators.
✓
OCPP 1.6-J & OCPP 2.0.1 Architecture: Native cloud integration allows frictionless connection to global and local management backends (e.g., GreenFlux, Driivz, Monta, local bank payment gateways).
✓
ISO 15118 Plug & Charge: Future-proof PKI certificate authentication enabling automatic vehicle identification and automated billing without RFID cards or smartphone apps.
✓
Comprehensive Electrical Safety: Integrated Type A/B residual current monitoring (RCD), input over/under voltage, output overcurrent, short circuit, surge protection (SPD 20kA/40kA), and dual emergency stop interlocks.
✓
Hot-Swappable Modular Rectifiers: MTTR (Mean Time to Repair) under 15 minutes. Even if an individual 30kW module encounters an anomaly, the cabinet continues operation at remaining capacity.
Turnkey Support for Central American Partners
We provide comprehensive OEM/ODM manufacturing partnerships for local electrical contractors, renewable energy developers, and utilities across Costa Rica, Panama, and Colombia.
- Factory-Direct Customization: Enclosure branding, custom screen user interfaces in Spanish, localized POS credit card payment terminal integration (BAC Credomatic, Banco Nacional compatible).
- Engineering Documentation: AutoCAD foundation diagrams, electrical schematic blueprints, cable sizing calculations, and ARESEP filing paperwork provided for every unit.
- Critical Spare Parts Inventory: Rapid dispatch of controller boards, contactors, cable assemblies, and rectifier modules to San José.
- Factory Level Engineering Training: Remote or on-site commissioning guidance and advanced diagnostic support for local engineering teams.
Future Architecture
Technology Roadmap: Megawatt Charging, V2G & Solar-Storage Coupling
Anticipating the next decade of transport electrification across Central America with forward-compatible hardware architectures.
Megawatt Charging System (MCS)
As heavy freight transport along the Pan-American transit axis electrifies, our engineering roadmap incorporates MCS interfaces capable of delivering up to 1.2MW of continuous power, integrating active liquid-cooled cabling for electric Class-8 freight trucks and cross-border commercial fleets.
Bidirectional V2G & V2B
Costa Rica’s predominantly hydroelectric grid experiences seasonal dry-spell fluctuations. Our bidirectional DC systems incorporate ISO 15118-20 protocols enabling Vehicle-to-Grid (V2G) and Vehicle-to-Building (V2B) functionality, allowing stationary EV batteries to supply peak shaving energy back to regional grids.
Solar-plus-Storage Integration
For remote biological preserves, eco-lodges, and rural junctions with weak radial transmission capacity, we deploy integrated DC fast charging piles coupled directly with localized Lithium Iron Phosphate (LFP) Battery Energy Storage Systems (BESS) and commercial rooftop solar arrays.
Complete Equipment Portfolio
Full-Spectrum DC & AC Charging Series for Fleet & Public Deployment
Explore our complete catalog of industrial fast chargers, high-power split systems, and commercial digital advertising stations designed for international infrastructure.
60kW–360kW
Octagonal Design
CCS2 / GB
60kW–360kW Octagonal Dual-Gun Heavy-Duty DC Fast Charger
60kW–240kW
32" Ad Screen
POS Terminal
60kW–240kW DC Fast EV Charging Station with 32” Advertising Display & POS
3.5kW–21kW
Dual Gun AC
IP54 Weatherproof
Dual-Gun Commercial AC EV Charger for Workplace & Hotel Parking
60kW–240kW
Integrated POS
Multi-Language
Commercial 60kW–240kW DC Fast Charger with Spanish UI & Card Reader
360kW–720kW
8–12 Dispensers
Bus Fleet Hub
360kW–720kW Mega-Hub Split-Type DC Charging System for Transit Bus Depots
40kW–180kW
UL / CE / GB
Ultra-Reliable
Floor-Mounted 40kW–180kW Dual-Gun DC Station for Retail Franchises
60kW–240kW
Commercial Ad
OCPP 2.0.1
Turnkey 60kW–240kW Ad-Screen Commercial DC Charger for Shopping Centers
60kW–400kW
Dynamic Matrix
Extreme Duty
Heavy-Duty 60kW–400kW Fast Charging Pile for Gas Station Electrification
Technical Clarifications
Frequently Asked Questions: DC Fast Charging in Costa Rica
Answers to common engineering, regulatory, and procurement questions from charge point operators, contractors, and fleet managers.
What connector configurations are optimal for Costa Rica's vehicle demographics?
Costa Rica presents a unique, multi-standard market due to varied vehicle import origins. North American imports (such as US-market Teslas, Ford Mach-E, and Chevy Bolt) typically feature CCS1 or NACS connectors. In contrast, authorized brand dealerships (such as BYD European models, Hyundai, Audi, BMW, and Geely) predominantly import vehicles equipped with European CCS2 (Combo 2) standards. Additionally, grey-market Asian imports utilize Chinese GB/T DC standards.
Our dual-gun integrated charging piles solve this challenge by offering custom plug combinations on a single dispenser (e.g., Gun A: CCS2 + Gun B: CCS1, or Gun A: CCS2 + Gun B: GB/T). Each connector operates on automated digital protocol switching via ISO 15118, DIN 70121, or GB/T 27930 controllers, ensuring 100% vehicle compatibility across the country.
How do HizonSun chargers handle local grid fluctuations and voltage drops?
Costa Rican distribution lines outside the Central Valley (especially in Guanacaste, Limón, and Puntarenas) can experience grid sag, transient voltage spikes, and seasonal lightning surges. Our integrated DC chargers feature an ultra-wide AC input voltage window of 380V–480V ±15% (323V AC to 552V AC) without shutting down.
Furthermore, each unit is equipped with multi-stage Type 1+2 surge protective devices (SPD rated at Imax 40kA) on the AC input, along with independent DC surge suppression on each output gun. Active power factor correction (PFC) guarantees a power factor >0.99 with Total Harmonic Distortion (THDi) remaining below 4.5% across load profiles from 30% to 100%, fully meeting ICE and ARESEP technical connection codes.
Can these chargers communicate with local Costa Rican banking and payment gateways?
Yes. All our integrated DC chargers support OCPP 1.6 JSON and OCPP 2.0.1 protocols with full TLS 1.3 cryptographic security. For direct unassisted driver payments at the charger, we integrate outdoor-rated PCI-PTS and EMV-certified POS payment terminals (supporting contactless RFID, Apple Pay, Google Wallet, Visa, and Mastercard).
These POS units interface seamlessly with local acquiring banks in Costa Rica (including BAC Credomatic, Banco Nacional, and Banco de Costa Rica), allowing drivers to tap and charge without mandatory app downloads or subscriptions.
What protection measures are engineered for coastal and volcanic environments?
For coastal locations like Manuel Antonio, Jacó, and Tamarindo, sea-spray salt fog causes rapid oxidation on standard steel cabinets. We utilize hot-dip galvanized cold-rolled steel treated with zinc-phosphate primer and an exterior polyurethane powder-coating certified to ISO 12944 C5-M (Marine Heavy Industrial) classification, passing 1,000+ hours of continuous neutral salt spray testing.
In volcanic regions prone to acidic airborne ash (e.g., surrounding Poás, Turrialba, and Irazú volcanoes), all electronic control PCBA boards receive conformal coating with moisture-proof, acid-resistant, and anti-fungal silicon resin. Our dual-chamber thermal design isolates the sensitive control and power electronics from unfiltered external ambient air.
What is the lead time, shipping protocol, and warranty coverage for Costa Rica?
Standard production cycles for customized integrated DC piles (60kW to 240kW) range from 20 to 30 calendar days at our certified factory facility. Ocean freight transit from Shanghai/Ningbo ports to Puerto Caldera (Pacific) or Puerto Limón (Atlantic) typically requires 28 to 35 days.
We provide a comprehensive 24-month standard manufacturer warranty, extendable up to 5 years via comprehensive service level agreements. We maintain modular spare-parts packs (including replacement power modules, main control boards, touchscreen HMIs, and DC contactors) for rapid regional support.
Direct Factory Procurement
Ready to Deploy Fast Charging Across Costa Rica?
Contact our engineering desk for turnkey project quotations, tender compliance dossiers, customized Spanish-interface mockups, and bulk manufacturing lead times.