Tier-1 Direct OEM/ODM Engineering

OEM CCS2 Charger Factory & Manufacturer: Next-Gen DC Fast Charging Architecture

Industrial-grade High Power Charging (HPC) solutions, dynamic matrix load balancing, and turnkey IEC/DIN 70121 compliant charging ecosystems for international CPOs and utilities.

Industrial Procurement Dynamics

Enterprise Procurement Demands in the Global CCS2 Sector

As global electromobility transitions to 800V silicon-carbide (SiC) topologies, enterprise infrastructure procurement pivots from commoditized hardware to full lifecycle reliability and compliance engineering.

Sub-Component Traceability & MTBF

Procurement directors at tier-1 utilities prioritize Mean Time Between Failures (MTBF > 120,000 hours). Modern procurement requires tier-1 switchgear (Schneider/ABB), independent isolated air loops, and conformal coated PCBA to withstand harsh environmental ingress.

Interoperability & Protocol Compliance

A single deployment must seamlessly integrate with multiple EV OEMs. Full native compliance with ISO 15118-2/-20 (Plug & Charge) and DIN 70121 is mandatory to eliminate handshake dropouts during high-frequency charging sessions.

Open Network Agnostic Scalability

Enterprise tenders strictly disallow closed vendor-lock models. Fully standardized, tested OCPP 1.6J and OCPP 2.0.1 integrations via microservices architectures allow operators to dynamically manage billing, auth, and remote diagnostics via third-party CSMS.

96.5%
Peak Power Efficiency
< 15 min
Mean Time to Repair (Modular)
1000 V
Maximum DC Output Range
IP54 / IK10
Ingress & Impact Rating
Macro Industry Solutions

Scalable Infrastructure Architectures

Solving grid capacity constraints and low utilization bottlenecks with intelligent power routing and hybrid battery buffering systems.

E-Bus & Fleet Logistics

Depot overnights require high concurrency rather than ultra-high burst power. Our split-type systems allocate dynamic 20-30kW power steps per dispenser overnight, scaling to 360kW fast-charging during mid-day driver turnaround shifts.

Highway HPC Hubs

Liquid-cooled CCS2 dispensers operating up to 500A continuous output allow long-distance passenger EVs to recover 300km range in under 10 minutes, optimizing vehicle turnover and minimizing dwell-time queuing along corridor routes.

Commercial Retail & Workplaces

Integrated 32-inch advertising kiosks capitalize on 30-to-60-minute customer dwell times. Operators generate ancillary programmatic media revenue alongside kilowatt-hour retail margins via dual-gun configurations.

Weak Grid & Solar Peak-Shaving

Our 100kWh/200kWh integrated energy storage systems (BESS) charge during off-peak periods or via direct PV inputs, boosting available charging power without forcing costly substation electrical grid capacity upgrades.

R&D Strategy & Horizon

Technical Roadmap: The Next Era of CCS2 Engineering

A definitive look at HizonSun's engineering milestones driving high-frequency power electronics, smart bidirectional grid stability, and thermal efficiency.

01

Silicon Carbide (SiC) Conversion Topology (Current Standard)

Migration from standard Silicon IGBTs to 1200V Silicon Carbide MOSFET modules. This advances switching frequencies from 20kHz to over 65kHz, slashing inductor volume by 40% and achieving 96.5%+ conversion efficiency even at low partial loads.

02

Bidirectional V2G & V2X Capability (ISO 15118-20 Implementation)

Integrating bidirectional AFE (Active Front End) rectifiers to transform EV fleets into decentralized energy assets. Operators can participate in dynamic Demand Response (DR) schemes, discharging back into local building grids during peak cost tariffs.

03

Next-Generation Liquid-Cooled Loop & Micro-Channel Heat Exchangers

Eliminating airflow cooling channels in dirty, coastal, or desert environments. Fully enclosed cabinets with synthetic dielectric fluid cooling offer complete internal isolation from dust, humidity, salt mist, and thermal extremes up to 55°C without derating.

Compliance & Regional Engineering

Global Standardization & Factory Verification

Zero-defect manufacturing audited against rigorous international quality frameworks, ensuring low deployment risk for turnkey infrastructure projects.

European & International Standards

Comprehensive compliance with CE-RED, IEC 61851-1/-23, IEC 62196-1/-3, and CB schemes. Includes Type B leakage protection, MID-certified DC energy metering for Eichrecht billing compliance, and comprehensive EMC Class A/B testing.

End-to-End OEM/ODM Production

Vertical integration within our 10,000m² Kunshan plant: automated SMT line for main control units, robotic sheet metal fabrication, conformal coating chambers, and 100% full-load burn-in aging under simulated 1000V operating conditions.

Global Logistics & Field Support

Proven overseas dispatch experience across 40+ countries. Dedicated field-level technical documentation, localized firmware translation, API bridge configurations for proprietary backends, and rapid spare-parts interchangeability.

Procurement & Engineering FAQ

Technical & Commercial Clarifications

Common inquiries addressed by our electrical engineering team regarding hardware specification, network integration, and OEM white-label workflows.

How do HizonSun chargers manage dynamic power sharing between dual CCS2 outputs?
Our integrated DC chargers utilize an autonomous matrix switching controller. If a single vehicle connects, the system funnels 100% of internal power modules (e.g., all 180kW) to that single CCS2 gun. When a second vehicle connects, the system dynamically divides module groups into balanced blocks (e.g., 90kW + 90kW, or dynamic 120kW + 60kW) without interrupting the ongoing charge session of the primary vehicle.
What is the engineering protocol for implementing custom white-label hardware enclosures?
For Tier-1 enterprise OEM partners, our industrial design team provides custom sheet metal modifications, bespoke RAL powder-coat finishing, laser-cut silkscreen branding, and customized front-glass acrylics. Mechanically, we support customized wiring entry points (rear vs. bottom) to match existing civil groundwork at planned installation sites.
Are your CCS2 DC stations compatible with both 400V legacy packs and modern 800V platforms?
Yes. Our DC rectifier modules feature an ultra-wide constant power output envelope spanning 150V DC to 1000V DC. This ensures that legacy EVs operating on ~350V–420V architectures charge at peak modular amperage without triggering output clipping, while modern 800V architectures take full advantage of continuous high-power kW saturation.
How is OCPP 1.6J / 2.0.1 validation executed across diverse cloud backend providers?
Our firmware undergoes standardized conformance validation with leading global CSMS platforms (such as Driivz, AMPECO, Greenflux, and Virta). We implement full JSON over WebSockets connectivity, secure TLS 1.3 encryption, and localized offline transaction caching, ensuring zero session loss during intermittent cellular connectivity.
What protections are designed into the hardware against extreme ambient temperatures and coastal humidity?
Cabinets are fabricated from galvanized steel or marine-grade aluminum, sealed to IP54/IP55 requirements, with critical PCBA undergoing automated three-proof conformal coating (anti-salt mist, anti-moisture, anti-fungus). Thermal loops feature independent duct isolation: power modules exhaust through a rear plenum chamber completely isolated from sensitive metering and logic control boards.
HizonSun certificate enlarged view