Factory-direct high-power charging systems engineered for Charge Point Operators (CPOs), commercial fleet electrification, and transit depots worldwide.
As the global passenger and commercial EV fleet accelerates toward 800V and 1000V native electrical architectures, the 360kW power envelope has emerged as the definitive global benchmark for high-turnover infrastructure.
Under the European Union's Alternative Fuels Infrastructure Regulation (AFIR), member states face statutory obligations to commission dedicated fast-charging pools every 60 km along TEN-T core network corridors. The 360kW dual-gun architecture represents the optimal capital deployment, offering dynamic 180kW split-charging for dual simultaneous sessions or full-bore 360kW ultra-rapid charging for long-range logistics vans, trucks, and luxury EVs.
In the United States and Canadian corridors, National Electric Vehicle Infrastructure (NEVI) formula funding requires minimum continuous station power ratings of 150kW per port with simultaneous 600kW total pool capabilities. Deploying twin 360kW OEM charging piles satisfies high-duty fleet turnover demands for Class 4–8 delivery trucks, intercity coach transit, and highway retail plazas while anticipating native NACS and CCS1 connector transitions.
Rapid transit modernization in Southeast Asia, the Middle East, and Latin America has shifted procurement from low-capacity 30kW-60kW chargers toward consolidated high-throughput 360kW hubs. These nodes serve intensive electrified rideshare fleets, high-frequency bus corridors, and heavy logistics transfer parks where vehicle downtime translates directly into revenue loss.
How advanced vertical integration within the Yangtze River Delta electronics hub enables global CPOs to procure premium 360kW DC charging hardware at unprecedented cost-per-watt efficiency.
The manufacturing corridor spanning Suzhou, Kunshan, and Shenzhen provides uninterrupted access to Tier-1 semiconductor foundries, high-frequency nanocrystalline magnetic cores, high-purity copper busbars, and automated precision sheet metal fabrication within a 50 km radius. This industrial density eliminates overseas transit delays for sub-components, condensing product engineering cycles from 12 months down to 8 weeks.
Every 360kW DC charger leaving our facility undergoes automated electrical load-cycling. We deploy regenerative active electronic loads that cycle internal 30kW/40kW power modules at 100% rated capacity (1000V / 360A) for 72 consecutive hours. Real-time infrared thermography monitors thermal dissipation across busbars, contactors, and filter chokes to ensure infant mortality rates stay below 0.02%.
Our OEM programs provide turnkey mechanical and digital customization. From custom exterior sheet metal styling, Pantone-matched architectural powder coatings, and localized high-brightness LCD driver displays (up to 32 inches for DOOH advertising revenue) to pre-loaded OCPP firmware integrated with proprietary customer charge station management systems (CSMS).
| System Parameter | Standard Configuration | Heavy-Duty Industrial Tier | Engineering Advantage |
|---|---|---|---|
| Rated Output Power | 360 kW Continuous (Dual 180kW) | 360 kW - 400 kW Dynamic Matrix | Zero degradation at 1000V DC high-voltage rail |
| Internal Power Modules | 12 × 30kW SiC Rectifiers | 9 × 40kW Ultra-High Density Modules | Hot-swappable N+1 module fault tolerance |
| Output Voltage Window | 200V DC - 1000V DC | 150V DC - 1000V DC Wide Range | Backwards compatible with 400V packs; native 800V support |
| Peak Current Capability | Dual 250A Air-Cooled Guns | Dual 500A Liquid-Cooled Guns (Boost) | Full 360kW delivery to single vehicle architecture |
| Total Harmonic Distortion (THDi) | ≤ 5% at rated load | ≤ 3% with Active Power Filter (APF) | Minimizes utility grid contamination penalties |
| Ingress & Impact Rating | IP54 / IK10 Heavy Cabinet | IP55 / IK10 Tropicalized / C5 Marine | Immune to extreme desert sand, rainstorms, and coastal salt fog |
Designing mission-critical charging topology requires aligning electrical supply constraints with specific dwell-time dynamics and utilization cycles.
Long-distance intercity travelers demand dwell times under 15 minutes. A 360kW dual-gun charger connected to an 800V EV can replenish up to 350 km of highway driving range in the time it takes to purchase a coffee. In dual-vehicle mode, smart dynamic load-balancing allocates 180kW to each vehicle simultaneously, optimizing site throughput without tripping utility peak demand limits.
Express courier networks (e.g., DHL, FedEx, Amazon Delivery Service Partners) operate on tight turnaround schedules. Between morning and afternoon delivery waves, fleet vans must undergo fast top-ups. OEM 360kW DC charging piles deliver reliable multi-vehicle fast charging, integrated directly with depot telematics to pre-heat battery chemistry and minimize cell degradation.
Public shopping complexes and downtown parking garages utilize our integrated 32-inch high-bright digital out-of-home (DOOH) advertising DC fast chargers. Operators combine charging service revenues (kWh tariffs + connection fees) with programmatic retail advertising, accelerating capital payback periods (ROI) from 4.8 years down to under 2.2 years.
From the freezing -35°C winters of Scandinavia and Northern Canada to the searing +50°C heat and sandstorms of the Arabian Peninsula, our 360kW DC fast charging systems integrate smart environmental controllers. Featuring automated internal heating mats, dehumidifiers, dual-chamber isolated airflow cooling channels, and military-grade conformal-coated electronics, our equipment maintains zero downtime across mission-critical installations worldwide.
Navigating the engineering breakthroughs reshaping the ultra-fast charging industry over the coming decade.
Traditional silicon IGBT rectifiers are hitting their switching frequency and thermal ceilings. Our latest 360kW systems employ Silicon Carbide (SiC) MOSFET power conversion modules operating at switching frequencies above 100 kHz. This reduces core magnetic inductor volume by 45%, lowers thermal heat generation by 30%, and pushes conversion efficiencies past 96.8% under typical loading.
Rather than locking 180kW fixed to each gun, our proprietary DC bus matrix connects 12 individual 30kW rectifier blocks to a dynamic solid-state cross-bar relay system. Power transfers instantaneously in 30kW increments to match the specific EV's charging curve as it ramps up or tapers off, preventing stranded kilowatt capacity and maximizing station utilization.
Where local substation transformers lack the capacity for 360kW peak draws, our hybrid energy storage DC fast charging systems bridge the gap. By integrating 100kWh or 200kWh lithium iron phosphate (LFP) battery storage within the charging circuit, the system trickle-charges from the grid or solar PV during off-peak hours and discharges at high amperage during fast-charging sessions.
Key compliance and reliability benchmarks institutional buyers and EPC contractors must evaluate when selecting an OEM DC fast charger manufacturer.
Tender bids require complete compliance test documentation from accredited bodies (TÜV Rheinland, TÜV SÜD, UL, Intertek). Critical certifications include IEC 61851-1/-23, IEC 62196-1/-3, CE-RED directive compliance, UL 2202, and EMC Class A/B electromagnetic interference shielding to prevent corruption of nearby commercial communications.
Over a 10-year lifespan, electrical conversion losses account for more than 40% of an ultra-fast charger's operational expenditure. Upgrading from a 93% legacy system to our 96.5% high-efficiency 360kW platform saves upwards of 18,500 kWh per charger annually under standard utility duty cycles, reducing heat stress and extending component lifespan.
Downtime in public fast-charging destroys brand equity and triggers regulatory penalties. Our equipment utilizes standardized, field-replaceable 30kW/40kW power modules with self-addressing CAN communication. Technicians can swap a faulty module in under 10 minutes without taking the entire charging station offline.
Direct answers to core electrical, regulatory, and integration questions encountered by commercial buyers.
Our systems use intelligent dynamic power matrix sharing. When two vehicles are connected simultaneously, the station splits output based on real-time Battery Management System (BMS) requests in 30kW or 40kW module increments (e.g., 180kW + 180kW, 240kW + 120kW, or 300kW + 60kW). If only one EV is connected, the entire 360kW can be delivered through a single liquid-cooled CCS2/NACS gun.
Standard air-cooled charging cables are thermally limited to 200A-250A continuous current. Delivering 360kW over an air-cooled cable requires an 800V-1000V battery pack. To charge 400V vehicles at ultra-high speeds (requiring up to 500A-600A), our units can be specified with active liquid-cooled cables and integrated chiller reservoirs, ensuring safe thermal management without excessive cable weight.
Yes. All chargers feature native OCPP 1.6J and OCPP 2.0.1 compliance via Ethernet, 4G LTE, or Wi-Fi, allowing connection to any global CSMS platform (such as AMPECO, Driivz, Greenlots, or customized backends). We also support integrated contactless credit card terminals (Nayax, Ingenico, Payter) for direct credit card tap-and-go billing.
Our cabinets include Type 2 AC Surge Protective Devices (SPD), DC lightning protection, residual current monitoring (Type B RCD), over-voltage, under-voltage, short-circuit, emergency stop loop circuits, insulation resistance monitoring, and over-temperature sensors on both power modules and charging connector pins.
Standard OEM production batches range between 3 to 5 weeks from technical drawing and branding approval. Sea shipping transit times are approximately 22-28 days to European core ports (Rotterdam/Hamburg) and 14-20 days to US West Coast ports (Los Angeles/Long Beach). Expedited air freight for prototype verification units is available within 7 business days.
Our specialized engineering export department provides complete CAD electrical schematics, foundation civil engineering blueprints, heat dissipation profiles, and harmonics reports. For specific national grid requirements, we can customize firmware power curtailment parameters, reactive power control (cos phi adjustment), and grid islanding response limits directly at the factory.
Explore our full ecosystem of AC destination chargers, digital media integrated DC chargers, and battery-buffered energy storage charging systems.