ODM Commercial Charging Station Factories & Factory

Precision-Engineered AC/DC Megawatt Infrastructure, Smart Industry 4.0 Contract Manufacturing, and Tier-1 Turnkey Solutions for Global Charge Point Operators.

10,000m²
Industry 4.0 Facility
500,000+
Annual Production Units
40+
Sovereign Export Markets
36 Hubs
Global Support & RMA
50+
Patents & IP Assets
96.8%
Peak Power Efficiency
Industrial Excellence

Engineering Superiority: Architectural Tenets of Modern ODM

Commercial charging stations have shifted from passive electrical hardware into complex digital energy microgrids requiring multi-tiered firmware protection, silicon carbide power topologies, and edge computing.

Silicon Carbide (SiC) Conversion

Our ODM conversion matrices employ third-generation wide-bandgap SiC semiconductor topologies, elevating electrical efficiency past 96.8% and slashing passive thermal dissipation losses under 50°C ambient load conditions.

Ultra-Low THD < 3%

Multi-Vector Electrical Isolation

Hardware-enforced galvanic safety isolation protects mission-critical charging hardware. Integrated Type-B residual current detection, surge protective devices (SPD Class II), and dual-relay welding monitoring run at sub-10ms triggers.

EN 61851-1 / UL 2202

Dynamic Matrix Load Balancing

Algorithmic current throttling mitigates grid transformer overload. Our automated power-sharing routers apportion 20kW granularity dynamic power across 12 simultaneous guns to maximize commercial utilization rates.

Active Grid Protection
Macro Ecosystem Integrations

Turnkey Industry Solutions: From Urban Parking to Heavy Haul

A single architecture does not fit every industrial charging scenario. We provide turnkey custom firmware, custom structural sheet metal, and dedicated communication protocols for each vertical.

Fleet Depots & Logistics Hubs

Tailored for municipal bus yards and last-mile electric van networks requiring scheduled off-peak bulk charging, automated payment tokens, and ISO 15118 automated Plug & Charge authentication.

High Duty Cycles (24/7)

Retail Destination Hubs

Dual-gun DC units ranging from 60kW to 240kW integrated with high-brightness sunlight-readable 32" DOOH outdoor screens and EMV-certified cashless POS tap terminals.

Ad-Driven Monetization

Highway Corridor Supercharging

Ultra-fast split-system mega-hubs scaling from 360kW to 720kW. Liquid-cooled charging leads deliver continuous 500A currents to get heavy-duty commercial haulers back on the road in under 20 minutes.

Liquid-Cooled 500A

Weak Grid & Remote Installations

BESS-backed charging architecture integrating 100kWh–200kWh lithium iron phosphate (LFP) energy storage to buffer DC rapid charging against fragile transmission corridors.

Solar PV + Storage Tied
Factory 4.0 Ecosystem

China Factory 4.0: Supply Chain Resilience & Manufacturing Depth

Suzhou HizonSun Tech Co., Ltd. operates a 10,000 square meter integrated Industry 4.0 manufacturing cluster in Kunshan, China, engineering charging units from raw electrical steel to burning tests.

Direct Upstream Cluster Access

Situated within the Yangtze River Delta electronics manufacturing base, our facility maintains guaranteed supply-chain agreements for magnetic components, silicon switching nodes, industrial processors, and IP55 heavy sheet metal enclosures.

No Raw Material Bottlenecks

100% Thermal Load Burn-In

Before packing, every assembled integrated pile undergoes 8 hours of automated regenerative load burn-in cycling across operating temperatures up to 55°C, confirming that conversion boards and power stages operate without performance drift.

Zero DOAs (Dead-on-Arrival)

Comprehensive Traceability

Operating under certified ISO 9001 and IATF 16949-aligned standards, every sub-assembly, relay, and digital control controller is etched with serialized tracking matrix codes, preserving documentation for long-term operations.

Traceable Batch Audits
Commercial Model Group Power Range Primary Standards Target Applications Smart Networking
EV-ONE AC Commercial 3.5kW – 22kW IEC 61851-1, UL 2594, GB/T 20234 Hotels, Corporate Campuses, Depots OCPP 1.6J / 2.0.1, 4G, RFID, Ethernet
Compact Fleet DC Wallbox 20kW – 40kW CCS2, CCS1, GB/T, NACS Ready Auto Dealerships, Last-Mile Couriers OCPP 1.6J, CAN Bus, Modbus TCP
Integrated Commercial DC 60kW – 360kW CE, UL 2202, CB, CQC, CCS2/1 Highway Service, Retail Plazas, Hubs Integrated Credit Card POS, OCPP, Cloud UI
Split-Type Mega Highway Hub 360kW – 720kW CE, EN 61851-23, ISO 15118 Electric Heavy Truck Depots, Bus Parks Dynamic Matrix Router, 12 Guns, BESS Ready
Compliance, Standardization & Safety

Localized Global Compliance & Certifications

Entering sovereign energy networks demands documented, rigorously tested regulatory compliance. Our ODM commercial products carry complete test certs to keep projects audit-ready.

European Union: CE, CB & RED

Full conformance to Low Voltage Directive (LVD 2014/35/EU), Electromagnetic Compatibility (EMC 2014/30/EU), and Radio Equipment Directive (RED). German Eichrecht-compliant billing hardware available for commercial public charging.

DIN EN 61851 Compliant

North America: UL & NEC Codes

Safety certifications engineered to UL 2202 (DC Charging Systems), UL 2594 (AC Supply), and UL 991/1998 functional safety logic. Standard compatibility with NEC Article 625 installation standards across the US and Canada.

Energy Star & CTEP Available

Global: ISO 15118 & Cybersec

Complete compliance with ISO 15118-2/-20 protocols for TLS-encrypted communication and Plug & Charge vehicle handshake, matched with hardware-rooted cryptographic elements protecting against data interception.

Hardware Secure Elements
Technology Roadmap

Future Outlook: Megawatt Systems & Bidirectional Grids

Our Kunshan R&D engineering center continues to develop and test charging solutions that align with future fleet electrifications and microgrid demands.

Megawatt Charging Systems (MCS)

Developing 1.2MW to 3.75MW liquid-cooled MCS connections targeting electric maritime transport, commercial rail, and Class 8 battery electric trucks, with pilot deployments engineered up to 1,250V and 3,000A capacity.

Commercial Delivery 2026

Vehicle-to-Everything (V2X / V2G)

Bidirectional active AFE (Active Front End) inverters turn stationary commercial fleet batteries into distributed power assets. Depots can feed dynamic frequency response back into grid operators during peak hours.

ISO 15118-20 Bidirectional

Edge-AI Diagnostic Firmware

Micro-DSP real-time monitoring assesses connector degradation, contact resistance, and thermal shifts before failures happen, alerting CPO network centers via OCPP over-the-air monitoring.

Predictive Maintenance
Procurement & Engineering FAQ

Frequently Asked Questions by Technical Buyers

Direct technical answers addressing engineering configurations, manufacturing lead times, customization limits, and compliance verification.

What specific level of enclosure, aesthetic, and firmware customization is offered under ODM contracts?
Our complete ODM service covers every layer of production: custom sheet-metal designs (laser cutting, IP54/IP55 enclosures, specialized corrosion-resistant C5M coatings for coastal deployments), branded silk-screening, custom molded silicone grips, customizable touchscreen UI skins, and tailored firmware builds. We provide private-label branding on the OCPP gateway, custom TLS security configurations, and seamless integration with third-party billing backends.
How do HizonSun charging stations handle high-temperature and extreme-cold environments?
All commercial units feature sealed, separated cooling paths that isolate core electronics from external airborne particulates. DC modules use smart variable-speed brushless fans with derating logic starting above 50°C. For sub-zero conditions down to -30°C, units are equipped with internal heating elements, cold-flexible charging cables, and automated cold-start sequence routines to ensure uninterrupted operation.
How does the dynamic power matrix operate on the 360kW–720kW split systems?
Our split architecture houses an internal high-voltage DC bus connected to 20kW, 30kW, or 40kW high-frequency sub-modules. An automated solid-state relay matrix adjusts power output to each terminal based on the vehicle's battery management system (BMS) requests. If an EV can only accept 60kW, the central controller re-routes the surplus capacity to adjacent dispensers, avoiding stranded power and maximizing site turnover.
Which cloud architectures and network management protocols are natively supported?
Our stations communicate via OCPP 1.6 JSON and OCPP 2.0.1, verified across major global Charge Point Management Systems (CPMS). Units include 4G LTE modems with global fallbacks, gigabit RJ45 Ethernet, dual-band Wi-Fi, and CAN/RS485 connections. We also supply custom-tailored charging cloud software and administrative portals under full software-copyright ownership.
What typical production lead times apply for containerized commercial export orders?
Standard configurations typically ship within 15 to 20 business days. Custom ODM runs—including bespoke sheet metal, private-label branding, customized UI configurations, and region-specific cert modifications—generally finish in 25 to 35 business days from drawing sign-off. Air-freighted evaluation units can ship within 7 working days.
What testing documentation is provided with project deliveries for public tender submissions?
Every shipment includes comprehensive documentation: Factory Acceptance Test (FAT) reports, individual unit burn-in logs, ground continuity results, insulation resistance verifications, CE Declaration of Conformity documents, UL test certifications where applicable, and component traceability sheets to streamline regulatory audits.
HizonSun certificate enlarged view