Featured Fast-Charging Models & Enclosures
Explore direct-from-factory fast charging hardware with full compliance documentation across IEC, CE, UL, and GB/T international topologies.
Why the 160kW Rating Represents the Commercial DC Fast Charging "Golden Ratio"
In the lifecycle optimization of electric vehicle supply equipment (EVSE), the 160kW rating has solidified its position across global infrastructure projects as the pinnacle of balance between grid interconnect expenditure, total cost of ownership (TCO), and passenger EV battery absorption ceilings.
Substation Transformer Optimization
Unlike 300kW+ ultra-fast chargers that mandate medium-voltage grid upgrades and dedicated step-down substations, a dual-gun 160kW DC charging system matches standard commercial 200kVA low-voltage electrical distribution panels. This cuts civil engineering and interconnect lead times by over 60%.
Dynamic Power Matrix Splitting
Equipped with 4x 40kW or 8x 20kW hot-swappable Silicon Carbide (SiC) rectification units, our 160kW hardware autonomously redistributes power dynamically: a single vehicle pulls 160kW for rapid 20-to-80% top-ups in 20 minutes, or splits into two parallel 80kW feeds when secondary bays are occupied.
Air-Cooled TCO Preservation
Megawatt chargers necessitate complex glycol-liquid cooling pumps, coolant maintenance, and heavy liquid lines. 160kW remains the maximum power density threshold that operates safely with intelligent forced-air induction, avoiding coolant degradation and drastically lowering annual field maintenance costs.
| Performance Dimension | HizonSun ODM 160kW DC System | Conventional 120kW Fast Charger | Liquid-Cooled 360kW Dispenser |
|---|---|---|---|
| Direct Rectification Efficiency | 96.5% Peak (SiC Topologies) | 94.0% - 95.2% (Standard IGBT) | 95.5% - 96.0% (Systemic Pumping Parasitic Loss) |
| Output Voltage Dynamic Span | 150V DC - 1000V DC (400V/800V Native) | 200V DC - 750V DC | 200V DC - 1000V DC |
| Cooling Infrastructure | Forced Air / Isolated Air Duct IP54 | Standard Air-Cooled | Closed-Loop Liquid Glycol Heat Exchange |
| Mean Time Between Failures (MTBF) | > 120,000 Hours Continuous Load | Approx. 75,000 Hours | Approx. 65,000 Hours (Valve/Pump Vulnerabilities) |
| Cable Weight & Operator Ergonomics | Lightweight Air-Cooled 250A CCS2 | Heavy Uncooled 200A CCS2 | Liquid Heavy Hose Assembly (Higher Strain) |
Suzhou HizonSun Tech: Chinese Supply Chain Resilience & Kunshan Smart Manufacturing
Headquartered in Kunshan, Jiangsu Province—the core hub of China’s advanced electronics and automotive component supply chain—Suzhou HizonSun Tech Co., Ltd. provides full vertical integration for ODM/OEM clients globally.
Full In-House Fabrication Chain
We eliminate subcontractor bottlenecks by controlling everything under one roof: from precision sheet metal CNC stamping, laser welding, and automated surface treatment to custom SMT control-board fabrication, harness weaving, and final system integration.
Automotive-Grade Reliability Testing
Every 160kW charging pile undergoes stringent environmental and electrical verification before dispatch: high-temperature full-load aging tests, waterproof IP54/IP55 chamber validation, thermal infrared imaging, and insulation resistance stress testing.
Deep ODM & White-Label Capabilities
We empower CPOs, fleet operators, and hardware distributors with bespoke industrial designs, tailored sheet-metal geometries, corporate pantone matching, custom 7-to-32 inch HMI UI styling, and customized OCPP 1.6J / 2.0.1 firmware builds.
Localized Application Scenarios: Engineered for Demanding Climates & Usage Cycles
From high-altitude desert plateaus to tropical coastal moisture, our 160kW DC EV chargers are battle-tested in critical field conditions worldwide.
Extreme Altitude & Desert (Gansu Corridor)
Deployed in batches of 20 units across Northwest China (Gansu Province), our 160kW chargers operate reliably at 2,000m+ altitudes. Enhanced electrical clearance and conformal coating safeguard against desert wind-blown dust, sub-zero winters, and rapid thermal cycling.
Tropical Humidity & Heat (Thailand Network)
Delivered to Thailand in support of the Kingdom's 12,000-charger initiative, these units feature anti-corrosion C4-grade cabinets, smart variable-speed fans, and sealed internal electronics capable of continuous 50°C ambient operation under heavy monsoon humidity.
High-Frequency Commercial Fleets (Brazil Deployments)
Shipped in volume (40+ units) to South America, these dual-gun CCS2 DC fast chargers drive urban delivery van and ride-share fleets. Integrated remote telemetry ensures maximum uptime with automated fault resetting and load shifting during high-tariff periods.
Commercial Retail & Ad-Monetization
Equipped with optional 32-inch high-bright outdoor multimedia display screens, our 160kW stations turn parking lots into advertising revenue centers. Shopping malls and highway plazas display high-definition DOOH campaigns while drivers complete their charging sessions.
Global Compliance Verification & Localization Support Framework
Navigating global electrical certification requires rigorous engineering compliance. HizonSun equipment holds validated credentials across tier-1 testing bodies.
EU & UK: CE, CB, MID & Eichrecht
Full conformance with Low Voltage Directive (LVD 2014/35/EU), Electromagnetic Compatibility (EMC 2014/30/EU), and Radio Equipment Directive (RED). We support DC MID legal metrology counters and Eichrecht calibration compliance for transparent kilowatt-hour billing throughout Germany and Europe.
North America: UL 2202 & NACS Transition
Architected in accordance with UL 2202 / UL 2594 safety standards and NFPA 70 National Electrical Code (NEC). Hardware accommodates both standard CCS1 connectors and next-generation SAE J3400 (NACS) couplers with high-amperage continuous contact pins.
Interoperability: OCPP 1.6J, 2.0.1 & ISO 15118
Complete protocol independence. Our onboard smart controllers seamlessly integrate via OCPP 1.6-JSON (upgradable to OCPP 2.0.1) with leading international CPO platforms (Ampeco, Driivz, Monta, Greenflux). Native hardware support for ISO 15118 enables automated Plug & Charge authentication.
Technology Roadmap: Solid-State Switching, V2G & Solar-ESS Co-location
EV charging infrastructure must stay ahead of changing battery chemistry and grid limits. HizonSun's technology roadmap ensures extended operational life for deployed assets.
Wide Bandgap Semiconductors (SiC Gen-3)
Transitioning from standard silicon to third-generation planar Silicon Carbide MOSFET power conversion modules drops thermal switching losses by 40%, enables continuous 97%+ efficiency, and shrinks module footprint for higher cabinet power density.
Bidirectional V2G & Grid Ancillary Services
Under our ISO 15118-20 development pipeline, our 160kW platform integrates bidirectional AFE (Active Front End) conversion, unlocking vehicle-to-grid capabilities. Fleets can discharge stored energy back into local grids during peak price spikes, transforming vehicles into distributed revenue assets.
Direct DC Microgrid & BESS Coupling
To eliminate transformer bottlenecks in power-constrained regions, our systems support direct DC-bus coupling with our 100kWh/200kWh lithium iron phosphate (LFP) energy storage systems and solar arrays, bypassing inefficient AC-DC-AC conversion cycles.
Engineering & Business Frequently Asked Questions
Key answers regarding modular power conversion, protocol handshakes, lead times, and factory-direct ODM manufacturing for CPOs and procurement teams.
What are the lead times and minimum order quantities (MOQ) for custom ODM 160kW stations?
How does the 160kW DC charger allocate power when two vehicles are connected simultaneously?
Can HizonSun chargers work natively with our regional CPO cloud management platform?
What protections are built into the cabinet for harsh ambient operating environments?
How does HizonSun manage technical support, spare parts, and field service overseas?
Explore Additional EVSE Commercial Configurations
From compact urban DC wallboxes to multi-dispenser split systems, our certified product line delivers scalable power for fleets and charging operators.
