High-Power DC & AC Charging Stations: Standard Lineup
Direct from our 10,000 m² smart fabrication center. Every integrated and split-type DC charger delivers full compliance with GB/T, IEC 61851, IEC 62196, and UL 2202 specifications.
Tri-Standard Interoperability: GB/T, IEC 61851/62196 & UL 2202/2594
Designing EVSE equipment for global procurement requires deep physical and logical isolation between communication controller stacks, safety interlocks, and dynamic power distribution modules. HizonSun engineers eliminate multi-region fragmentation via a unified modular hardware topology.
GB/T 20234 & GB/T 27930 (China Market)
Operates on an isolated Controller Area Network (CAN 2.0B) physical bus with dedicated DC low-voltage auxiliary power supply (12V/24V BMS wake-up). Features hardwired electronic locking mechanisms and millisecond insulation resistance monitoring.
- BMS handshake authentication < 250ms
- Dual thermal sensor integration on DC+ and DC-
- Certified for State Grid & Southern Power Grid
IEC 61851-23 & CCS Type 2 (Europe & RoW)
Utilizes Power Line Communication (PLC) modulated over the Control Pilot (CP) pin using HomePlug Green PHY. Complies natively with DIN 70121, ISO 15118-2/3 for Automated Plug & Charge and automated encrypted payment verification.
- Hardware-level PKI cryptographic coprocessor
- CE-RED and EN 61851 compliance confirmed
- Optional German Eichrecht calibration audit law
UL 2202 / 2594 & SAE J3400 / NACS (Americas)
Engineered for high short-circuit current ratings (SCCR up to 65kA) and seismic zone anchorage. Native support for SAE J1772 Type 1, CCS1, and the rapidly standardizing SAE J3400 (North American Charging Standard - NACS).
- Compliant with NFPA 70 (National Electrical Code)
- FCC Part 15 Class A industrial EMI shielding
- CTEP / NTEP certified metering precision
| Architecture Parameter | GB/T 20234.3 (DC) | IEC 62196-3 / CCS2 | SAE J3400 / NACS & CCS1 |
|---|---|---|---|
| Signaling Physical Layer | CAN-Bus 2.0B (Isolated, 250 kbps) | PLC (HomePlug Green PHY / PWM) | PLC (HomePlug Green PHY / PWM) |
| Maximum Voltage Rating | 1000V DC (ChaoJi extends to 1500V) | 1000V DC continuous | 1000V DC continuous |
| Auxiliary Power Pin | Low Voltage A+ / A- (12V / 24V DC) | None (Derived via EV internal OBC) | None (Derived via EV internal OBC) |
| Liquid Cooling Interface | External liquid loop (ChaoJi spec) | Liquid cooled cable & terminal sensor | Integrated liquid handle & cable jacket |
| Automated Billing Flow | Vendor proprietary / Cloud API | ISO 15118-2/20 Plug & Charge (PnC) | ISO 15118-2/20 & Autocharge Mac Hash |
| Standard Certification | CQC / GB Standards | CE-RED / TÜV Mark / CB | UL 2202 / ETL / CSA |
China Factory 4.0: Supply Chain Resilience & Vertical Integration
Located in Kunshan, Jiangsu Province—the epicenter of global electronics and automotive power electronics—Suzhou HizonSun Tech operates a vertically integrated industrial complex engineered to guarantee quality control, sub-assembly traceability, and volume delivery.
Automated SMT & PCBA
Surface-mount lines with automated optical inspection (AOI) and 3D X-ray verification. Automated conformal coating protects control circuitry against salt-spray, humidity, and corrosive sulfur vapors (Class 3C2 / C4 marine rating).
Full-Load Burn-In Cells
Every DC fast charger unit undergoes continuous 100% full-load resistive and inductive ageing tests inside climate-controlled chambers for 72 hours, guaranteeing zero early-life failure rate before packaging.
Sheet Metal & CNC Line
Laser cut 2.0mm galvanized steel cabinets and robotic welding stations produce heavy-duty IP54/IP55 and IK10 vandal-resistant enclosures. Electrophoretic dip-priming and fluorocarbon powder spray ensure 10+ years exterior durability.
Tier-1 Component BOM
Critical power electronics employ Silicon Carbide (SiC) MOSFETs from leading semiconductor foundries (Wolfspeed/Infineon), contactors from Schneider/Phoenix Contact, and metering systems from LEM, ensuring a verified MTBF > 100,000 hours.
Macro-Industry Deployment Solutions: Designed by Site Topography
Charging infrastructure must match dwell times, grid connection capacity, and revenue monetization structures. HizonSun provides specialized modular equipment packages engineered for distinct real-world utilization profiles.
Highway Ultra-Fast Hubs
Configuration: 360kW–720kW Split-Type DC System with dynamic matrix power routing.
Equipped with dual liquid-cooled 500A/600A dispensers delivering 200km range in under 5 minutes. Real-time dynamic module assignment allocates power in 20kW/30kW increments across dispensers depending on battery acceptance curves.
Bus & Fleet Logistics Yards
Configuration: Integrated 120kW–240kW DC Chargers & Automated Overhead Pantographs.
Engineered for continuous overnight depot charging of transit buses, vocational trucks, and last-mile delivery vans. Scheduled OCPP smart load balancing prioritizes vehicle routes while capping total facility peak power demand.
Commercial Retail & DOOH
Configuration: 60kW–240kW DC Stations with integrated 32" sunlight-readable outdoor digital screens.
Dual revenue stream model combining kilowatt-hour charging monetization with high-margin Out-Of-Home (DOOH) programmatic advertising. Embedded contactless payment terminals (Nayax, Ingenico) eliminate app installation barriers.
Off-Grid & Weak Grids (BESS)
Configuration: 100kWh & 200kWh CATL/EVE LFP Energy Storage integrated charging stations.
Bypasses costly medium-voltage utility transformer upgrades. The battery buffer trickle-charges from low-amperage local grids or solar PV arrays, discharging up to 180kW burst power during customer sessions.
2025–2030 Technology Roadmap: SiC, MCS & ISO 15118-20 V2G
The transition toward 800V-1000V automotive platforms, megawatt commercial heavy trucks, and bidirectional energy grids demands next-generation power electronics design that prevents asset obsolescence.
Silicon Carbide (SiC) Conversion
Transitioning from traditional Silicon IGBT rectifiers to high-frequency SiC MOSFET modules delivers peak conversion efficiency of 96.5%+. Reduced switching losses decrease heat output by 38%, shrinking cabinet volume and cutting thermal noise below 60 dBA in urban zones.
- Power density exceeding 45W/in³
- Constant power profile from 300V to 1000V DC
- Substantial reduction in lifecycle utility OPEX
Megawatt Charging (MCS) Ready
Targeting Class 8 long-haul battery-electric freight, mining haulers, and commercial marine crafts. Our split-type power architecture scales modularly up to 1.2MW (1250V / 3000A) via liquid-cooled MCS connector plugs, enabling complete 45-minute semi-truck charging.
- Dual cooling loops: glycol/water chiller systems
- Automated thermal throttling protection
- Standardized SAE J3271 compliance path
Bidirectional V2G / V2H (ISO 15118-20)
Transforming electric vehicle fleets into distributed virtual power plants (VPP). Our next-generation power inverters support active bidirectional power factor correction, providing instantaneous peak-shaving, frequency stabilization, and black-start microgrid islanding.
- Active reactive power regulation (cos phi 0.8)
- Automated grid-fault disconnection < 20ms
- OpenADR 2.0b utility demand response ready
Regional Conformity, Fiscal Legal Metrology & Utility Interconnection
A charger is only as profitable as its ability to pass regional regulatory hurdles, electrical authority utility inspections, and fiscal consumer billing audits. HizonSun maintains complete in-house testing laboratories to ensure turnkey market readiness.
European Union & UK Market
Full conformance with CE-RED (Radio Equipment Directive), EN 61851-1/-23/-24, and EN 62196. AC equipment integrates certified MID (Measuring Instruments Directive) meters. DC units offer optional German Eichrecht calibration architecture with digital signature verification to prevent consumer tampering.
North America (US & Canada)
Engineered to UL 2202 (DC Fast Chargers) and UL 2594 (AC Supply Equipment) safety marks. Structural housings comply with ADA (Americans with Disabilities Act) screen and connector reach specifications. CTEP / NTEP revenue-grade DC metering guarantees billing accuracy within 1%.
ASEAN, LatAm & Middle East
Tailored for tropicalized and desert operating environments (-35°C to +55°C). Incorporates sand-filtration louvers, enhanced internal de-humidification heating elements, and surge protection devices (Type 1+2 SPD, 40kA) against severe lightning-prone equatorial grids.
OEM/ODM Engineering Capabilities & TCO Optimization Matrix
Purchasing charging equipment at scale requires rigorous evaluation of Total Cost of Ownership (TCO). High capital expenditure (CAPEX) savings are quickly erased if mean-time-to-repair (MTTR) is slow or power conversion losses run high.
Turnkey OEM/ODM White-Labeling
We deliver complete bespoke enclosure industrial design, custom RAL color powder-coating, silk-screened corporate identity, and deeply customized 7" to 32" Linux/Android touch UI branding. Firmware supports custom OCPP profiles and proprietary backend telemetry APIs.
15-Minute Hot-Swappable FRU
Field-Replaceable Units (FRU) are designed for rapid depot maintenance. Power conversion rectifiers, main logic controllers (SECC), contactors, and auxiliary power units slide out on standardized guide rails, restoring station uptime in under 15 minutes by local electricians.
Rigorous Factory SLA Guarantees
All enterprise OEM supply agreements include guaranteed component availability lifecycles of 10+ years. Every batch ships with individualized factory test certificates, insulation test reports, and electrical schematic packages for smooth municipal permitting.
High-Efficiency DC Fast Chargers & Wallboxes
Explore additional certified configurations engineered for high-turnover fuel stations, logistics hubs, destination hotels, and fleet operations.
Engineering & Procurement FAQ: GB / IEC / UL EV Chargers
Direct answers from our senior power electronics engineering and export compliance department regarding system configurations, protocols, grid requirements, and white-label manufacturing.