Commercial DC Fast Charging & Integrated Hardware Solutions
Precision-manufactured charging piles built with automotive-grade silicon carbide (SiC) topologies, ultra-wide 150V–1000V constant output matrices, and dynamic load balancing.
ODM 360KW–720KW Split Type DC Fast EV Charging Station Intelligent Split Charger | 8/10/12 Guns | GB / CE / CCS2 Compatible Suppliers, Manufacturer
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China 60KW-400KW Integrated DC EV Charging Pile from China Suppliers | Reliable Fast Charger Factory Solution Factory, Suppliers
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ODM 32-Inch DC Fast Charging Pile: 60–240kW All-in-One Commercial Solution from China Suppliers and Factory Factory, Manufacturer
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ODM China 60KW-400KW Integrated DC EV Charging Pile | Fast Charger Factory & Suppliers for Commercial Use Factory, Manufacturers
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OEM 20KW/30KW/40KW DC EV Charger | Wallbox & Floor-mounted, China Suppliers Factory, GB/IEC/UL Compliant Supplier, Manufacturer
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ODM 22-44KW AC Charging Station Factory - Customizable for China Standards, Suppliers of IEC/Type 2, SAE/Type 1 Factories, Supplier
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ODM China Suppliers Factory Mouse-style AC EV Charger | 3.5KW-22KW Wallbox & Floor Mounted Charging Station Suppliers, Manufacturers
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China 32-Inch Advertising DC Charging Pile: 60–240kW All-in-One Commercial Solution Supplier, Manufacturers
Request Configuration & SpecsArchitecting the Global EV Charging Infrastructure: Suzhou HizonSun Tech Co., Ltd.
The international transition toward clean electromobility has fundamentally shifted from small-scale pilot deployments to multi-megawatt commercial ecosystems. For Charge Point Operators (CPOs), fleet electrification consortiums, municipality infrastructure funds, and global original equipment distributors, success hinges upon robust hardware uptime, high efficiency power electronics, and end-to-end supply chain resiliency. Suzhou HizonSun Tech Co., Ltd., based out of its precision manufacturing campus in Kunshan, Jiangsu Province, represents the pinnacle of Chinese high-power EVSE (Electric Vehicle Supply Equipment) engineering.
Backed by more than eight continuous years of specialized high-voltage R&D, HizonSun eliminates the traditional friction of cross-border procurement. By integrating in-house power conversion topologies, precision sheet metal fabrication, robotic PCB wave soldering, embedded firmware development, and automated environmental stress screening (ESS), our manufacturing facility delivers fully certified, turnkey OEM and ODM charging solutions tailored to the exacting grid codes and climatic extremes of Europe, North America, Latin America, the Middle East, and Southeast Asia.
Ultra-High Conversion Efficiency
Utilizing resonant LLC converters and automotive-grade Silicon Carbide (SiC) MOSFETs, HizonSun DC charging modules achieve peak power conversion efficiencies exceeding 96.5%, significantly decreasing heat dissipation requirements and lowering operational utility cooling overhead.
Smart Matrix Power Routing
Our proprietary dynamic matrix power allocation technology distributes energy across dual guns or multi-satellite dispensers with 20kW/30kW/40kW granular increments, ensuring zero stranded energy during parallel charging sessions.
Mission-Critical Weatherproofing
Engineered for extreme ambient conditions ranging from -35°C to +55°C. Enclosures feature C5-M industrial anti-corrosion marine powder coatings, IP54/IP55 ingress sealing, and IK10 vandal-resistant tempered glass interfaces.
The Kunshan Advantage: Complete Supply Chain Clustering & Scalability
Direct industrial access to the world's most concentrated power electronics supply ecosystem delivers unmatched lead times, rigorous component traceability, and capital-efficient customization.
Vertical In-House Sourcing
By directly manufacturing transformer assemblies, main control boards (MCB), power allocation matrices, liquid cooling plates, and sheet metal cabinetry in Kunshan, HizonSun avoids the 25–40% markup and logistical bottlenecks typical of assembly-only vendors.
Rapid Prototyping & DFM
Our dedicated industrial design team transforms CAD mechanical concepts into fully functional structural prototypes within 14 working days, incorporating Design for Manufacturing (DFM) principles that accelerate mass-production tooling.
Automated Burn-In Testing
Every DC charging station undergoes 100% full-power burn-in testing across 48 continuous operating hours inside thermal chambers, backed by automated automated insulation resistance and electromagnetic compatibility (EMC) sweeps.
Agile Volume Production
With an annual manufacturing capacity exceeding 500,000 charging units, our flexible SMT assembly lines seamlessly pivot from custom low-volume pilot batches (MOQ from 1 unit for sample trials) to multi-thousand unit containerized fleet shipments.
Comprehensive Global Compliance & Localized Support Guarantee
International EVSE deployments mandate uncompromising alignment with regional grid interconnect rules, consumer metrology directives, and cybersecurity standards.
Multi-Standard Connectors
Seamless compliance with European IEC 61851 / IEC 62196 (CCS2, Type 2), North American UL 2202 / UL 2594 (CCS1, SAE J1772, and native NACS / SAE J3400 compatibility), Chinese GB/T 18487 / 27930, and Japanese CHAdeMO protocols.
OCPP 1.6J & 2.0.1 Cloud Protocol
Pre-integrated WebSocket communications with world-class CPO backends (such as AMPECO, Driivz, Monta, ChargePoint, and GreenFlux). Features secure remote firmware Over-The-Air (FOTA), smart billing, reservation routines, and automated load balancing.
Eichrecht & Payment Compliance
For European utility tenders requiring German Eichrecht calibration, our systems support certified DC meter modules (Mess- und Eichgesetz). Integrated secure payment terminal housings accommodate Nayax, Worldline, and Payter contactless credit card readers.
Hardware Architecture & System Specification Matrix
| Class Family | Nominal Power | Output Voltage Range | Standard Connectors | Protection Rating | Primary Deployment Arena |
|---|---|---|---|---|---|
| Commercial AC Wallbox / Pedestal | 7kW – 22kW (32A 1/3-Phase) | 230V / 400V AC | Type 2 Socket / Tethered, Type 1 | IP65 / IK08 | Hospitality, Corporate Fleets, Multi-Family Residential |
| Compact Low-Power DC Wallbox | 20kW – 40kW | 150V – 1000V DC | CCS2, CCS1, GB/T (Single/Dual) | IP54 / IK10 | Auto Dealerships, Urban Delivery Hubs, Valet Centers |
| Integrated Heavy DC Fast Charger | 60kW – 360kW | 200V – 1000V DC Constant Power | Dual CCS2 / Dual GB/T / CCS1 | IP54 / IK10 | Public Highway Corridors, Retail Plazas, Service Stations |
| Megawatt Split-Type Charging Hub | 360kW – 720kW Matrix Central | 200V – 1000V DC Full Bandwidth | 8 to 12 User Terminals (CCS2 / GB/T) | IP54 / Terminals IP55 | Municipal Electric Bus Depots, Heavy Drayage Ports |
| BESS Integrated Storage Charger | 100kWh – 200kWh LFP + 120kW DC | Grid Peak-Shaving / Isolated | Dual Gun High-Power DC | IP54 Outdoor Rated | Fragile Grid Zones, Off-Grid Solar Microgrids, Peak Arbitrage |
Tailored Engineering for Global Enterprise Applications
Charging environments require tailored power routing algorithms, driver authorization interfaces, and revenue monetization engines.
Highway Corridor Superhubs
High-power 360kW–720kW split systems featuring 480A liquid-cooled cables enable 200km range replenishment in under 10 minutes. Integrated ISO 15118 Plug & Charge automates billing directly through vehicle handshakes.
Retail Plazas & Media Hubs
Our flagship 32-inch high-bright (2,500 nits) outdoor commercial display charging pile generates secondary revenue streams through automated programmatic digital-out-of-home (DOOH) advertising during every session.
Commercial Transit & Logistics
Designed for intense 24/7 duty cycles at bus depots and municipal delivery hubs. Dynamically shifts multi-gun power based on scheduled vehicle departures and state-of-charge (SoC) profiles to minimize demand charges.
Weak-Grid & Solar Microgrids
Integrated 100kWh/200kWh Lithium Iron Phosphate (LiFePO4) storage charging piles deliver instant 120kW+ fast charging even where transformer grid tap capacity is restricted to 30kW, reducing utility upgrade fees.
Anticipating EVSE Megatrends: Silicon Carbide, Megawatt Charging & V2G
HizonSun R&D engineers keep your hardware infrastructure future-proof against upcoming technological shifts in electric mobility.
800V/1000V Native Topologies
With premium EVs adopting 800V battery architectures (Porsche Taycan, Hyundai E-GMP, BYD e-Platform 3.0), all HizonSun DC charging modules natively support ultra-wide constant-power output spanning 200V to 1000V, ensuring peak current delivery across all passenger and commercial EV packs.
MCS (Megawatt Charging System)
Our split architecture systems are designed to bridge toward the emerging Megawatt Charging System standard (up to 1,250V and 3,000A), providing the multi-megawatt capacity demanded by Class 8 heavy-duty commercial haulers, maritime ferries, and mining equipment.
Bi-Directional V2G / V2X Power
Future-ready bidirectional inverter controls enable fleets to transform into distributed virtual power plants (VPPs). Charging stations discharge energy back to the commercial facility or upstream transmission grid during peak tariff demand under ISO 15118-20 standards.
Technical & Commercial Procurement Q&A
Critical technical considerations answered by our senior export electrical engineering and compliance team.
What is the standard engineering lead time for custom OEM/ODM production runs?
For standard branded white-label modifications (custom livery, Silk-screen logos, screen UI customization, and standard RFID integration), our production turnaround is 15–20 business days. For deep ODM development requiring customized sheet metal tooling, specialized IP ratings, bespoke cable lengths, or dedicated POS payment terminal housings, prototype tooling requires 25–30 days followed by volume batch delivery within 35 days.
How does HizonSun ensure OCPP 1.6J / 2.0.1 interoperability with third-party software?
Our chargers run an in-house developed, fully open-architecture Linux embedded controller validated across OCTT (OCPP Compliance Testing Tool). We offer dedicated remote sandbox integration testing prior to vessel dispatch, verifying connectivity with backends like AMPECO, Driivz, Monta, and GreenFlux, including Smart Charging Profiles (profiles 1, 2, and 3), TLS 1.3 encryption, and automated diagnostic log uploads.
What are the power module redundancy and Mean Time Between Failures (MTBF) ratings?
HizonSun modular DC fast chargers utilize high-frequency hot-swappable 20kW, 30kW, or 40kW power rectifiers. Modules operate under N+1 redundancy: if a single power module experiences a fault, the intelligent controller isolates that module and reallocates power seamlessly without interrupting the driver's charging session. The calculated system MTBF exceeds 120,000 continuous hours.
How do you address high ambient heat and humidity in desert or tropical regions?
Chargers shipped to regions such as the Middle East, Southeast Asia, and Northern Australia feature dual-isolated thermal air duct designs. The sensitive control electronics, PCB boards, and communications controllers reside within an airtight IP54/IP55 chamber, while power module heat sinks are cooled through a separate forced-air or liquid convection path. Modules feature conformal coating against salt mist, humidity, and fine sand particulate ingress.
Can HizonSun chargers support credit card POS payments without internet apps?
Yes. To satisfy European AFIR (Alternative Fuels Infrastructure Regulation) directives and global consumer convenience mandates, all our commercial DC chargers can be specified with integrated, certified contactless payment terminals (Nayax VPOS Touch, Worldline Valina, Payter Apollo). Users simply tap standard Visa, MasterCard, Apple Pay, or Google Wallet cards to initiate automatic charging without mobile app registration.
What factory inspection, warranties, and spare parts policies are offered?
We provide comprehensive Factory Acceptance Testing (FAT) documentation, video audit inspection, and welcoming third-party agency verifications (such as SGS or TÜV Rheinland). Standard hardware warranties cover 24 to 60 months with complete core replacement modules, mainboards, and contactors pre-positioned across our 36 global sales and service partner centers.
High-Power Fleet, Advertising & Commercial Systems
Explore our advanced lineup of large-screen media chargers, dual-gun fast chargers, and scalable split-type megawatt dispensers deployed in commercial hubs worldwide.
ODM 32-Inch Advertising DC Charging Pile - 60-240kW All-in-One Solution by China Suppliers and Factory Factory, Manufacturers
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China 60KW-240KW DC Fast EV Charging Station by China Suppliers & Factory | With 32 Advertising Screen & POS Payment Suppliers, Manufacturer
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OEM China AC EV Charger | 3.5KW-21KW Dual Gun Wall Mounted & Floor Standing | Reliable Suppliers & Factory Solutions Manufacturers, Manufacturer
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ODM China Suppliers Factory Split Type DC Fast EV Charging Station 360KW-720KW | 8-12 Guns | GB/CE/CCS2 Compatible Factories, Supplier
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ODM 60KW-240KW DC Fast EV Charging Station | China Suppliers & Factory | 32 Advertising Screen & POS Compatible Factory, Suppliers
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ODM 40KW-180KW Integrated DC EV Charger Suppliers | China Factory | Dual Gun Fast Charging Solution for Electric Vehicles Factory, Supplier
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OEM 60KW-360KW Dual Gun DC EV Charger | Octagonal Fast Charging Station from China Suppliers & Factory Suppliers, Manufacturers
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